Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Transfer Case - Manual Transaxle

Transfer Case - Manual Transaxle

Material:











1. CAUTION: The O-ring must be correctly installed before mating the transfer case to the manual transaxle. Failure to correctly install the O-ring may cause the O-ring to be damaged, resulting in a transaxle fluid leak.

Install a new O-ring seal.
2. Position the transfer case to the transaxle.





3. Install the front stud.





4. Install the 2 transfer case-to-transaxle nuts.
^ Tighten to 45 Nm (33 ft. lbs.).





5. Install the 2 transfer case-to-transaxle bolts.
^ Tighten to 45 Nm (33 ft. lbs.).





6. Install the crossmember brace and the 4 bolts.
^ Tighten to 40 Nm (30 ft. lbs.).
7. Install the driveshaft.
8. Fill the transaxle.