Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Cylinder Head Assembly

Cylinder head bolts





Stage 1: 40 Nm (30 ft. lbs.)
Stage 2: additional 90 degrees
Stage 3: additional 90 degrees

Bolts are tighten-to-yield designed and cannot be reused.

The cylinder heads must not have depressions deeper than 0.0254 mm (0.001 inch) across a 38.1 mm (1.5 inch) square area, or scratches longer than 0.0254 mm (0.001 inch)





Camshaft bearing cap bolts 10 Nm (89 inch lbs.)

Camshaft phaser sprocket assembly bolts
Stage 1: 40 Nm (30 ft. lbs.)
Stage 2: additional 90 degrees

Intake Manifold





Stage 1: 2 Nm (18 inch lbs.)
Stage 2: 10 Nm (89 inch lbs.)








Exhaust manifold nuts 25 Nm (18 ft. lbs.)