Operation CHARM: Car repair manuals for everyone.
Home >> Ford >> 2006 >> Explorer 2WD V8-4.6L VIN 8 >> Repair and Diagnosis >> Starting and Charging >> Starting System >> Starter Motor >> Service and Repair
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Starter Motor: Service and Repair

STARTER MOTOR







Removal and Installation

WARNING: When carrying out maintenance on the starting system, be aware that heavy gauge leads are connected directly to the battery. Make sure protective caps are in place when maintenance is completed. Failure to follow these instructions may result in personal injury.

1. With the vehicle in NEUTRAL, position it on a hoist.
2. Disconnect the battery ground cable.
3. Remove the starter solenoid terminal cover.
4. Remove the B-terminal nut and disconnect the cable.
- To install, tighten to 12 Nm (9 lb-ft).

5. Remove the S-terminal nut and disconnect the cable.
- To install, tighten to 6 Nm (53 lb-in).

6. Remove the bolts, the stud bolt and the starter.
- To install, tighten to 25 Nm (18 lb-ft).

7. To install, reverse the removal procedure.
- Tighten the upper bolt before tightening the lower fasteners.
pro multis · About Operation CHARM