Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Heat Shield: Testing and Inspection

Exhaust Heat Shields

NOTE: 3.0L engine shown, 2.3L engine similar.





1. With the vehicle in NEUTRAL, position it on a hoist. Refer to Maintenance/Service and Repair.





2. Inspect the exhaust system for loose or missing heat shields or foreign material trapped between the heat shields and the exhaust system components.
3. If any heat shields are loose, install heat shield clamps.
^ Use one of these clamps: F0TZ-5A231-A or W705949-S300.
^ Trim off the excess ear of the clamp.
4. If the heat shields are missing, install new heat shields or exhaust system components as necessary.
5. If a rattle, noise or buzz condition persists, install a new heat shield.