Part 2
Engine - Automatic TransaxleInstallation (Steps 34-66)
34. Position the coolant vent hose and install the coolant vent hose brackets and nuts.
^ Tighten to 6 Nm (53 inch lbs.)
35. Connect the upper radiator and coolant vent hoses.
36. If equipped, route the block heater wiring harness and attach all retainers. Connect the block heater electrical connector.
37. Attach the transaxle control harness to the retaining clip.
38. Install the output shaft speed (OSS) sensor and bolt.
^ Tighten to 13 Nm (10 ft. lbs.)
39. Install the fluid cooler tube.
1 Connect the OSS sensor.
2 Connect the turbine shaft speed (TSS) sensor (white connector).
3 Position the bracket and install the bolt.
^ Tighten 13 Nm (10 ft. lbs.)
4 Position the fluid cooler tube.
^ Tighten to 23 Nm (17 ft. lbs.)
40. Connect the rear transmission fluid cooler tube.
41. Connect the front transmission fluid cooler tube.
^ Tighten to 23 Nm (17 ft. lbs.)
42. Attach the transaxle control harness to the brackets.
43. Connect the transmission range (TR) sensor electrical connector.
44. Install the transaxle control cable, bracket and bolts.
^ Tighten to 19 Nm (14 ft. lbs.)
^ Attach the wiring harness pin-type retainers.
45. Connect the shift cable to the transaxle manual lever.
46. Connect the transaxle electrical connector.
47. Attach the wiring harness retainers to the battery tray bracket.
48. Connect the 42-pin electrical connector and tighten the bolt. Install the ground strap and bolt.
^ Tighten to 10 Nm (89 inch lbs.)
49. Connect the electrical connector to the power distribution box.
50. Connect the cables and install the nuts.
^ Tighten to 12 Nm (9 ft. lbs.)
51. Install the power distribution box cover.
52. If equipped, install the ground eyelet and bolt.
^ Tighten to 10 Nm (89 inch lbs.)
Front wheel drive (FWD) vehicles
53. Install the front drive intermediate halfshaft.
54. Install the lateral support crossmember and bolts.
^ Tighten to 115 Nm (85 ft. lbs.)
All wheel drive (AWD) vehicles
55. Install the transfer case.
All vehicles
56. Install the LH front drive halfshaft.
57. Install the generator shield and the nut and the pin-type retainer and attach the wire retainers.
^ Tighten to 20 Nm (15 ft. lbs.)
58. Install the lower air duct and install the bolt.
^ Tighten to 4 Nm (35 inch lbs.)
59. Install the accessory drive belt tensioner. For additional information, refer to Drive Belts, Mounts, Brackets and Accessories.
60. Connect the heated oxygen sensor (HO2S) and the catalyst monitor sensor electrical connectors.
61. Install the exhaust flexible pipe.
62. Install the starter.
63. Install the battery tray and battery. For additional information, refer to Battery.
64. Install the engine air cleaner and air cleaner outlet pipe. For additional information, refer to Fuel Delivery and Air Induction.
65. Fill the engine with clean engine oil.
66. Fill and bleed the cooling system.