Fuel Level Sensor: Service and Repair

FUEL PUMP MODULE

Special Tool(s):

Special Tool(s)







Removal and Installation

WARNING: Do not smoke, carry lighted tobacco or open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and can be ignited. Failure to follow these instructions may result in personal injury.

All fuel tanks
1. Remove the fuel tank.

127L (33.5 gal) fuel tank







2. Remove the nuts and the fuel pump module cover.

All fuel tanks
3. Disconnect the return fuel tube-to-fuel pump module quick connect coupling, the fuel tank pressure sensor and vapor tube assembly-to-fuel pump module quick connect coupling and the supply fuel tube-to-fuel pump module quick connect coupling.







4. Using the special tool, remove the fuel pump lock ring.

5. CAUTION:
- Note the location of the fuel pump alignment tabs.
- Carefully remove the fuel pump assembly to avoid damaging the fuel level sensor.

Remove the fuel pump module assembly.
- Remove and discard the O-ring seal.

6. To install, reverse the removal procedure.