Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Overhaul

Piston

Special Tool(s):




Material:




Piston Assembly:








Disassembly
1. Using the special tool, press the piston pin out from the connecting rod and piston assembly.





2. Remove the connecting rod from the piston.





3. Clean and inspect the connecting rod and piston.

Assembly
1. Lubricate the piston pin and piston pin bore with clean engine oil.





2. NOTE: The connecting rod can be installed in either direction.

Position the piston pin in the bore aligned with the connecting rod bore.





3. Using the special tool, press the piston pin into the piston and rod assembly.