Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Catalytic Converter

Catalytic Converter

Removal and Installation

CAUTION: Do not use oil or grease-based lubricants on the insulators. They may cause deterioration of the rubber.

CAUTION: Oil or grease-based lubricants on the insulators may cause the exhaust hanger insulator to separate from the exhaust hanger bracket during vehicle operation.

1. With the vehicle in NEUTRAL, position it on a hoist.
2. Remove and discard the 2 exhaust catalytic converter nuts.
^ To install, tighten to 47 Nm (35 lb-ft).
3. Remove and discard the U-bolt clamp assembly from the muffler.
^ To install, tighten to 47 Nm (35 lb-ft).
4. Remove and discard the 2 resonator nuts.
^ To install, tighten to 47 Nm (35 lb-ft).
5. Remove and discard the catalytic converter exhaust hanger.
6. Remove the exhaust catalytic converter and the muffler from the vehicle as an assembly.
^ Discard the catalytic converter gasket.
7. Separate the converter from the muffler.
8. To install, reverse the removal procedure.
^ Install new gaskets and nuts.