Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

System Specifications

Cylinder Head Bolts

CAUTION: The cylinder head bolts must be discarded and new bolts must be installed. They are a tighten-to-yield design and cannot be reused.








First pass 20 Nm (15 lb-ft).
Second pass 50 Nm (37 lb-ft).
Third pass 80 Nm (59 lb-ft).
Fourth pass Tighten an additional 90°
Final pass Tighten an additional 90°

Cylinder Head Distortion
The cylinder head must not have depressions deeper than 0.0254 mm (0.001 in) across a 38.1 mm (1.5 in) square area, or scratches more than 0.0254 mm (0.001 in).

Intake Manifold Bolts 10 Nm (89 lb-in).





Throttle Body (TB) And Spacer Bolts 10 Nm (89 lb-in).

Camshaft Bearing Cap Bolts 10 Nm (89 lb-in).








Camshaft Drive Sprocket Bolt
First pass 40 Nm (30 lb-ft).
Final pass Tighten an additional 90°

Exhaust Manifold Studs 12 Nm (9 lb-ft).
Discard the studs.

Exhaust Manifold Nuts 20 Nm (15 lb-ft).
Discard the nuts.