Transfer Case Actuator: Service and Repair

Transfer Case Shift Motor













Removal and Installation

1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Vehicle Jacking and Lifting.

2. With the ignition ON, press the 4X4 HIGH button on the Mode Select Switch (MSS).

3. Remove the 3 heat shield bolts and the heat shield.
- To install, tighten to 16 Nm (142 lb-in).

4. Disconnect the transfer case shift motor electrical connector.





5. Using an electrical connector pin extractor tool, remove the coil wire pin from the electrical connector.

6. Remove the 4 transfer case shift motor mounting bolts and the transfer case shift motor.
- To install, tighten to 10 Nm (89 lb-in).

7. To install, reverse the removal procedure.
- Apply a coat of multi-purpose grease to the transfer case shift motor bolts.

- Apply a thin coat of silicone sealant to the shift motor mating surface.