Operation CHARM: Car repair manuals for everyone.
Home >> Ford >> 2011 >> Ranger 2WD L4-2.3L >> Repair and Diagnosis >> Heating and Air Conditioning >> Service and Repair >> Vacuum Hose Repair - Mini-Tube
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Vacuum Hose Repair - Mini-Tube




Vacuum Hose Repair - Mini-Tube





1. Measure the length of the damaged area of the mini-tube vacuum hose.

2. Cut a piece of standard 1/8-inch inner diameter vacuum hose approximately 25 mm (1 in) longer than the damaged area of the mini-tube vacuum hose.

3. Cut off the mini-tube vacuum hose on each side of the damaged area.

4. WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in serious personal injury.

Dip the mini-tube hose ends in commercially available paint thinner containing Methyl Ethyl Ketone (MEK). This solvent will seal the mini-tube in the vacuum hose.

5. Insert the ends of the mini-tube vacuum hose approximately 9 mm (3/8 in) into the ends of the standard 1/8-inch repair vacuum hose section.





6. Shake the repair joint after assembly to make sure the solvent is dispersed and the vacuum line is not plugged.

7. Test the system for a vacuum leak in the repair area.
- Use the Vacuum Pump Kit or equivalent.

pro multis · About Operation CHARM