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Water Pump: Service and Repair




Coolant Pump - 2.0L GTDI





Removal and Installation

1. Drain the cooling system. For additional information, refer to Cooling System Draining, Filling and Bleeding Service and Repair

2. Loosen the 3 coolant pump pulley bolts.
- To install, tighten to 20 Nm (177 lb-in).






3. Rotate the accessory drive belt tensioner and detach the accessory drive belt.
- Make sure the accessory drive belt is positioned so coolant can not contaminate the belt.






4. Remove the 3 bolts and the coolant pump pulley.
- To install, do not tighten the bolts at this time.






5. Remove the 3 bolts, the coolant pump and the O-ring seal.
- Discard the O-ring seal.

- To install, lubricate the O-ring seal with clean engine coolant.

- To install, tighten to 10 Nm (89 lb-in).






6. To install, reverse the removal procedure.

7. Fill and bleed the cooling system. For additional information, refer to Cooling System Draining, Filling and Bleeding Service and Repair.
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