Alternator: Service and Repair

Generator - 2.0L GTDI

WARNING: Before beginning any service procedure, REFER to Safety Warnings . Failure to follow this instruction may result in serious personal injury.

Removal

1. With the vehicle in NEUTRAL, position it on a hoist. REFER to Lifting Points .

2. Disconnect the battery. REFER to Battery Disconnect .

3.





4. Remove the upper CAC (Charge Air Cooler) pipe. REFER to Exploded View .

5.





6.





7. If the generator is being replaced, remove the accessory drive pulley.





Installation

1. If the generator was replaced, install the accessory drive belt idler pulley.

1. Torque:
- 25 Nm (18 lb-ft).






2. Torque:
- 17 Nm (150 lb-in).





3.

1. Loosely install the 3 bolts.

2. Tighten in the sequence shown.

3. Torque:
- 25 Nm (18 lb-ft).





4. Install the upper CAC (Charge Air Cooler) pipe. REFER to Exploded View .

5.





6. Connect the battery. REFER to Battery Disconnect .