Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Fuel Level Sensor: Service and Repair

FUEL LEVEL SENDING UNIT/SENSOR

REMOVAL

Fuel Gauge Sending Unit:




The fuel level sending unit (fuel level sensor) and float assembly is located on the side of the fuel tank module.
1. Remove fuel tank module from fuel tank. Refer to Fuel Tank Module removal/installation.
2. Disconnect wiring from fuel tank module base using a terminal pick/removal tool. Refer to Special Tools in 8W, Wiring for tool part numbers.

Fuel Gauge Sending Unit R/I:




3. To remove sending unit from tank module, lift on plastic locking tab while sliding sending unit on its tracks.

INSTALLATION
1. Connect (snap) necessary wiring into base of fuel tank module.
2. Position sending unit to tank module. Slide and snap into place.
3. Install fuel tank module. Refer to Fuel Tank Module removal/installation.