Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Installation






INSTALLATION




1. Clean all engine mating surfaces.
2. Position the oil cooler and gasket. Install the fasteners and tighten to 10.8 Nm (96 in. lbs.).
3. Install the water pump housing assembly with new gasket. Tighten fasteners to 24.5 Nm (18 ft. lbs.).
4. Install the oil cooler coolant hose.
5. Install the power steering reservoir.
6. Install heater hoses at housing.
7. Install lower radiator hose at housing.
8. Install the charge air hose.
9. Install coolant reservoir and hoses.
10. Install the turbocharger.
11. Install air cleaner assembly.
12. Fill the coolant system
13. Connect the negative battery cable
14. Start engine, run until warm, turn the engine off, and inspect for leaks.