Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Installation






INSTALLATION




1. position catalytic converter in vehicle.
2. Install catalytic converter to diesel particulate filter clamp. Do not tighten at this time.
3. Install turbocharger elbow to catalytic converter clamp. Do not tighten at this time.
4. Install catalytic converter bracket bolt. Tighten to 8 Nm (70 in. lbs.)
5. Check the exhaust system for contact with the body panels. Make necessary adjustments, if necessary.




6. Tighten clamp nuts to 20 Nm (15 ft. lbs.).
7. Install oxygen sensor. Tighten to 50 Nm (36 ft. lbs.).
8. Install catalytic converter temperature sensor. Tighten to 45 Nm (33 ft. lbs.).
9. Start the vehicle and inspect for exhaust leaks. Repair exhaust leaks as necessary.