Installation
INSTALLATION - HIGH PRESSURE LINES
WARNING: NO SPARKS, OPEN FLAMES OR SMOKING. RISK OF POISONING FROM INHALING AND SWALLOWING FUEL. RISK OF INJURY TO EYES AND SKIN FROM CONTACT WITH FUEL. POUR FUELS ONLY INTO SUITABLE AND APPROPRIATELY MARKED CONTAINERS. WEAR PROTECTIVE CLOTHING.
1. Loosen the fuel rail mounting bolts to install lines free of stress.
CAUTION: Inspect sealing cone at lines. Replace if compression points, kinks, or gouges exist. Ensure lines are correctly positioned in the fitting.
2. Position and install fuel lines. Tighten to 22 Nm (195 lbs. in.) using a wrench to counterhold at threaded connection.
3. Tighten fuel rail to 14 Nm (124 lbs. in.).
4. Connect negative battery cable.
CAUTION: Care must be taken when installing the engine cover. Assure the proper routing of the fuel injector return fuel hose to the banjo bolt fitting in the left rear corner of the cover. Failure to do so may pinch or damage the hose causing fuel leakage or a driveability concern.
5. Start engine, run for a few minutes, turn engine off and inspect for leaks. Refer to Service Precautions.