Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Except 3500 HD Models



1. Remove transmission as outlined under TRANSMISSION.
2. Remove secondary (slave) cylinder as outlined under SECONDARY (SLAVE) CYLINDER.
3. Remove inspection cover, then the clutch housing.
4. Remove spring, seat and clutch fork, then the ball stud.
5. Install clutch alignment tool No. J-5824-01 or equivalent. Look for X mark on flywheel and clutch cover. If no marks are present, scribe marks on flywheel and cover to aid assembly.
6. Loosen clutch to flywheel attaching bolts evenly one turn at a time until spring pressure is released.
7. Remove attaching bolts and clutch assembly.
8. Reverse procedure to install.