Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Engine Set Up & Testing

NOTE:
- After overhaul, the engine must be tented before it is installed in the vehicle. If a suitable test stand is not available, the following procedure can be used after the engine is installed in the vehicle.
- If a new camshaft or valve lifters have been installed, add engine oil supplement GM P/N 1052367 or equivalent to the engine oil.

1. Fill the crankcase with the proper quantity and grade of oil.
2. Fill the coolant system with the proper coolant. Refer to Cooling System.
- Whenever the cooling system is serviced or drained for service procedures, two cooling system sealing pellets, GM P/N 3634621 or equivalent must be added to the cooling system.
- Cooling system sealing pellets must be crushed prior to Installation. The cooling system sealing pellets must be added to the radiator or the pressurized coolant reservoir.
- Do not place the cooling system sealing pellets into a non-pressurized coolant recovery reservoir. On these systems, the pellets must be added to the radiator.
- The sealant pellets may leave a film on the sides of the pressurized and non-pressurized coolant recovery reservoirs. This film is normal.
3. With the ignition OFF or disconnected, crank the engine several times. Listen for any unusual noises or evidence that any of the parts are binding.
4. Start the engine and listen for unusual noises.
5. Run the engine at about 1000 RPM until the engine has reached normal operating temperature.
6. Listen for improperly adjusted or sticking valves, or other unusual noises.
7. Check for oil and coolant leaks while the engine is running.
8. For distributor adjustment procedures, refer to Powertrain Management.