Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Piston, Engine

Piston Bore Clearance - Production 0.018-0.061 mm (0.0007-0.0024 in)
Piston Bore Clearance - Service 0.075 mm - Maximum (0.0029 in - Maximum)
Piston Rings - End Gap Measured in Cylinder Bore
Piston Compression Ring Gap - Production-Top Groove 0.25-0.40 mm (0.010-0.016 in)
Piston Compression Ring Gap - Production-2nd Groove 0.38-0.58 mm (0.015-0.023 in)
Piston Compression Ring Gap - Service-Top Groove 0.25-0.50 mm (0.010-0.020 in)
Piston Compression Ring Gap - Service-2nd Groove 0.38-0.80 mm (0.015-0.031 in)
Piston Compression Ring Groove Clearance - Production-Top 0 030-0.070 mm (0.0012-0.0027 in)
Piston Compression Ring Groove Clearance - Production-2nd Groove 0.040-0.080 mm (0.0015-0.0031 in)
Piston Compression Ring Groove Clearance - Service 0.030-0.085 mm (0.0012-0.0033 in)
Piston Oil Ring Gap - Production 0.25-0.76 mm (0.010-0.029 in)
Piston Oil Ring Gap - Service 0.005-0.090 mm (0.0002-0.0035 in)
Piston Oil Ring Groove Clearance - Production 0.046-0.196 mm (0.0018-0.0077 in)
Piston Oil Ring Groove Clearance - Service 0.046-0.200 mm (0.0018-0.0079 in)