Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Fuel Tank Replacement

Fuel Tank Replacement

1. Relieve the fuel pressure.
2. Drain the fuel tank.
3. Raise the vehicle, and support it with jackstands.
4. Remove the exhaust muffler.
5. Remove the propeller shaft.




6. Remove the fuel tank shield (A).
7. Remove the canister cover (B).
8. Disconnect the fuel vapor hose (C), and quick-connect fittings (D). Disconnect the filler neck hoses (E). Slide back the clamps, then twist the hoses as you pull to avoid damaging them.
9. Place a jack or other support under the fuel tank (F).
10. Remove the strap bolts (G).
11. Remove the fuel tank. If it sticks to the undercoated mounts, carefully pry it off the mounts.
12. Install the parts in the reverse order of removal.