Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Thermostat: Testing and Inspection

Thermostat Test
Replace the thermostat if it is open at room temperature.
To test a closed thermostat:





1. Suspend the thermostat (A) in a container of water. Do not let the thermometer (B) touch the bottom of the hot container.
2. Heat the water and check the temperature with the thermometer. Check the temperature at which the thermostat first opens, and at which it is fully open.
3. Measure the lift height of the thermostat when it is fully open.
Standard Thermostat Lift Height:
Above 10.0 mm (0.39 inch)
Starts Opening: 169 - 176°F (76 - 80°C)
Fully Open: 194°F (90°C)