Air Intake Pipe Replacement

AIR INTAKE PIPE REPLACEMENT

REMOVAL PROCEDURE




1. Remove the intake manifold cover.
2. Remove the air cleaner outlet duct.
3. Remove the positive crankcase ventilation (PCV) hose/pipe.
4. Disconnect the turbocharger electrical connector. Lift the metal retainer, in order to disconnect.
5. Remove the engine wire harness clamp bolt and reposition.
6. Loosen the air intake pipe to turbocharger clamp (1).

IMPORTANT: The clamp for the air intake pipe uses reverse threads.

7. Remove the air intake pipe (2) from the turbocharger.

INSTALLATION PROCEDURE




1. Clean the mating surfaces on the air intake pipe (2) and the turbocharger.
2. Align the air intake pipe (2) to the turbocharger.

NOTE: Refer to Fastener Notice in Service Precautions.

3. Tighten the air intake pipe to turbocharger clamp (1).

IMPORTANT: The clamp for the air intake pipe uses reverse threads.


Tighten the clamp to 4.6 N.m (41 lb in).

4. Install the engine wire harness clamp bolt.

Tighten the bolt to 10 N.m (89 lb in).

5. Connect the turbocharger electrical connector.
6. Install the PCV hose/pipe.
7. Install the air cleaner outlet duct.
8. Install the intake manifold cover.