Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Removal





TIMING BELT COMPONENTS

REMOVAL





1. Loosen the water pump pulley bolt.
2. Loosen the alternator bolt.
3. Remove the water pump pulley and belt.
4. Remove the crankshaft pulley.
5. Remove the timing belt cover.

6. Move the timing belt tensioner pulley toward the water pump and temporarily secure it.

7. Remove the timing belt from the camshaft sprocket.
8. Remove the camshaft sprocket.
9. Remove the timing belt.





NOTE: If the timing belt is reused, make an arrow mark indicating the turning direction (or the front of the engine) to make sure that the belt is reinstalled in the same direction as before.

10. Remove the crankshaft sprocket bolts. Remove the crankshaft sprocket and flange.
11. Remove the timing belt tensioner.

INSPECTION

Sprockets and Tensioner





1. Check the camshaft sprocket crankshaft sprocket and tensioner for abnormal wear, cracks, or damage Replace as necessary.
2. Inspect the tensioner for easy and smooth pulley rotation and check for play or noise. Replace as necessary.

Timing Belt

1. Check the belt for oil or dust deposits. Replace if necessary Small deposits should be wiped away with a dry cloth. Do not clean with solvent.





2. When the engine is overhauled or belt tension adjusted, check the belt in detail. If the following flaws are evident, replace the belt with a new one.