Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Starter Brush: Service and Repair

REPLACEMENT OF BRUSHES AND SPRINGS
1. Brushes that are worn beyond wear limit line, or oil-soaked, should be replaced.




2. When replacing field coil brushes, crush worn brush with pliers, taking care not to damage pigtail.
3. Sand pigtail end with sandpaper to ensure good soldering.
4. Insert pigtail into hole provided in new brush and solder it. Make sure that pigtail and excess solder do not come out onto brush surface.




5. When replacing ground brush, slide the brush from brush holder by prying retaining spring back.