Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

System Specifications

Exploded View EM-64 (Part 1):




Exploded View EM-64 (Part 2):





Timing Chain Tensioner

Crankshaft Pulley
Install crankshaft pulley as follows:
Fix crankshaft using the ring gear stopper [SST: KV10117700 (J44716)].
Install crankshaft pulley, taking care not to damage front oil seal.
When press-fitting crankshaft pulley with plastic hammer, tap on its center portion (not circumference).
Tighten crankshaft pulley bolt.
Torque 44.1 Nm (4.5 kg-m, 33 ft-lb)





Place a paint mark (A) on crankshaft pulley (1) aligning with the angle mark (B) on crankshaft pulley bolt (2). Tighten the bolt 90 degrees (Angle tightening).
Rotate crankshaft pulley in normal direction (clockwise when viewed from front) to confirm it turns smoothly.

Timing Cover





Tighten mounting bolts to the specified torque in numerical order as shown in the figure.
There are two type of mounting bolts. Refer to the following for locating bolts.
M8 bolts 1, 2 28.4 Nm (2.9 kg-m, 21 ft-lb)
M6 bolts Except the above 12.7 Nm (1.3 kg-m, 9 ft-lb)
After all bolts tightened, retighten them to the specified torque in numerical order as shown in the figure.