Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Service Limits & General Specifications

CONNECTING ROD SIDE CLEARANCE





^ Measure side clearance between the connecting rod and crankshaft arm using suitable tool.
Standard: 0.20 - 0.40 mm (0.0079 - 0.0157 in)
Limit: 0.40 mm (0.0157 in)
^ If measured value exceeds the repair limit, replace the connecting rod bearings, and measure again. If it still exceeds the repair limit, replace the crankshaft also.

CONNECTING ROD BEND AND TORSION





^ Check connecting rod alignment using suitable tool.
Limit:
Bend: 0.15 mm (0.0059 in) per 100 mm (3.94 in) length
Torsion: 0.30 mm (0.0118 in) per 100 mm (3.94 in) length





^ If measurement exceeds the limit, replace connecting rod assembly.

Part 1:




Part 2:





CONNECTING ROD