Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Panel Beating



Panel Beating

Fundamentals of panel beating
- Before carrying out any sectional replacements or complete replacements of body panels, always check carefully whether the damaged panel(s) can be rectified by panel beating.
- Panel beating is usually the easiest and most economical method of repairing a damaged panel.

Examples of applications of different panel beating techniques:
- Aluminium hammer and mallet.
- Advantage: Low risk of over-stretching the panel.
- Used for repairs of small dents on panels that are accessible from both sides.
- These two panel beating tools are usually used for "finishing repairs".

Fine straightening with an aluminium hammer and a universal dolly







- Sliding hammer
- If the damaged panel is only accessible from the outside, use a sliding hammer to pull it back into shape. The discs or studs needed to mount the sliding hammer are welded onto the bare surface. Dents in the panel can be flattened out using controlled application of the sliding hammer.