Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Starter Motor: Service Precautions

CAUTION: The 2.5L engine uses a permanent magnet starter. Permanent magnet starters are highly sensitive to hammering, shocks, external pressure and reverse polarity. This starter motor must never be clamped in a vise by the starter field frame. The starter should only be clamped by the mounting flange. Do not reverse the battery cable connections to this starter motor when testing. The permanent magnets may be damaged and the starter rendered unserviceable if it is subjected to any of these conditions.