Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Reassembly

Fifth Speed Synchronizer

Components:





REASSEMBLY
1. Assemble the synchronizer hub, sleeve and key noting their direction.
2. The synchronizer sleeve has teeth missing at six portions.

Assemble the hub to the sleeve so that the center tooth between the two missing teeth will touch the synchronizer key.





3. Install the synchronizer spring so that its protrusion may be engaged in the groove of the synchronizer key.

CAUTION
When installing the synchronizer springs, make sure that the front and rear ones are not faced in same direction.