Cross-Member: Service and Repair

CHASSIS CROSS MEMBER

Service repair no - 76.10.92

Remove

1. Release fixings and remove battery cover.
2. Disconnect battery earth lead.
3. Raise vehicle on 4 post ramp.
4. Support gearbox on a suitable jack.







5. Remove 4 nuts and 2 bolts securing gearbox mounting to crossmember and discard nuts.
6. Remove gearbox snubber bar.







7. Remove 3 of 4 nuts and bolts securing each side of crossmember to chassis.
8. With assistance, remove 2 remaining nuts and bolts securing crossmember and remove crossmember.

Refit

9. With assistance, fit crossmember and tighten nuts and bolts to 45 Nm (33 lbf.ft).
10. Fit gearbox snubber bar and tighten bolts to 45 Nm (33 lbf.ft).
11. Fit new nuts securing gearbox mounting to crossmember and tighten to 45 Nm (33 lbf.ft).
12. Remove support from gearbox.
13. Lower vehicle.
14. Connect battery earth lead.
15. Fit battery cover and secure with fixings.