Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Radiator Support: Service and Repair



Bonnet Locking Platform

In this procedure the bonnet locking platform reinforcement is also replaced in conjunction with the bonnet locking platform.

Remove

1. Disconnect battery earth lead.
2. Disconnect alternator.
3. Disconnect all ECUs.
4. Remove front bumper valance.
5. Remove radiator.
6. Remove both headlamp assemblies.
7. Remove horn.
8. Remove battery.
9. Remove air intake hose.
10. Remove bonnet lock.
11. Support bonnet in open position.
12. Remove bonnet stay.

Repair







1. Remove existing panel(s), prepare panel joint faces and install new panel(s) in accordance with Panel Replacement Procedure.

Refit

1. Fit bonnet stay.
2. Fit bonnet lock.
3. Fit air intake hose.
4. Fit battery. Do not connect earth lead.
5. Fit horn.
6. Fit both headlamp assemblies.
7. Fit radiator.
8. Fit front bumper valance.
9. Connect all ECUs.
10. Connect alternator.
11. Connect battery earth lead.