Removal
U151F AUTOMATIC TRANSAXLE ASSEMBLY: REMOVAL
REMOVAL
1. DISCHARGE FUEL SYSTEM PRESSURE Removal
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
3. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
4. REMOVE FRONT WHEELS
5. REMOVE ENGINE UNDER COVER ASSEMBLY (w/ engine under cover assembly)
6. REMOVE ENGINE UNDER COVER NO. 1
7. REMOVE ENGINE UNDER COVER NO. 2 (w/ No. 2 engine under cover)
8. SEPARATE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH
9. REMOVE FRONT FENDER APRON SEAL RH
10. DRAIN ENGINE OIL Replacement
11. DRAIN ENGINE COOLANT Testing and Inspection
12. DRAIN AUTOMATIC TRANSAXLE FLUID Removal
13. REMOVE WINDSHIELD WIPER LINK ASSEMBLY Removal
14. REMOVE COWL TOP PANEL OUTER SUB-ASSEMBLY Removal
15. REMOVE COOL AIR INTAKE DUCT SEAL Removal
16. REMOVE ENGINE ROOM COVER SIDE Removal
17. REMOVE V-BANK COVER SUB-ASSEMBLY Removal
18. REMOVE V-RIBBED BELT Removal
19. REMOVE NO. 2 AIR CLEANER INLET Removal
20. REMOVE AIR CLEANER CAP SUB-ASSEMBLY Removal
21. REMOVE AIR CLEANER CASE SUB-ASSEMBLY Removal
22. REMOVE NO. 1 AIR CLEANER INLET Removal
23. REMOVE BATTERY Removal
24. REMOVE INTAKE AIR RESONATOR SUB-ASSEMBLY Removal
25. REMOVE AIR CLEANER BRACKET Removal
26. REMOVE NO. 2 ENGINE MOUNTING STAY RH Removal
27. REMOVE ENGINE MOVING CONTROL ROD SUB-ASSEMBLY Removal
28. DISCONNECT NO. 1 FUEL VAPOR FEED HOSE Removal
29. DISCONNECT UNION TO CHECK VALVE HOSE Removal
30. REMOVE RADIATOR HOSE INLET Removal
31. REMOVE RADIATOR HOSE OUTLET Removal
32. DISCONNECT OIL COOLER INLET HOSE Removal
33. DISCONNECT OIL COOLER OUTLET HOSE Removal
34. DISCONNECT HEATER INLET WATER HOSE Removal
35. DISCONNECT HEATER OUTLET WATER HOSE Removal
36. REMOVE JUNCTION BLOCK COVER
37. REMOVE GLOVE COMPARTMENT DOOR ASSEMBLY
38. DISCONNECT ENGINE WIRE Removal
39. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY Removal
40. SEPARATE FUEL TUBE SUB-ASSEMBLY Removal
41. DISCONNECT NO. 1 OIL RESERVOIR TO PUMP HOSE Removal
42. DISCONNECT RETURN TUBE SUB-ASSEMBLY Removal
43. REMOVE PROPELLER W/CENTER BEARING SHAFT ASSEMBLY Removal
44. REMOVE OXYGEN SENSOR Removal
45. REMOVE NO. 3 EXHAUST PIPE SUB-ASSEMBLY FRONT Removal
46. REMOVE EXHAUST PIPE ASSEMBLY FRONT Removal
47. REMOVE FRONT AXLE HUB NUT LH Removal
48. REMOVE FRONT AXLE HUB NUT RH Removal
49. DISCONNECT FRONT STABILIZER LINK ASSEMBLY LH Removal
50. DISCONNECT FRONT STABILIZER LINK ASSEMBLY RH Removal
51. SEPARATE FRONT SPEED SENSOR LH Removal
52. SEPARATE FRONT SPEED SENSOR RH Removal
53. SEPARATE TIE ROD ASSEMBLY LH Removal
54. SEPARATE TIE ROD ASSEMBLY RH Removal
55. SEPARATE NO. 1 FRONT SUSPENSION ARM SUB-ASSEMBLY LOWER LH Removal
56. SEPARATE NO. 1 FRONT SUSPENSION ARM SUB-ASSEMBLY LOWER RH Removal
57. SEPARATE FRONT AXLE ASSEMBLY LH Removal
58. SEPARATE FRONT AXLE ASSEMBLY RH Removal
59. SEPARATE STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY
60. DISCONNECT HEIGHT CONTROL SENSOR SUB-ASSEMBLY FRONT LH Removal
61. DISCONNECT HEIGHT CONTROL SENSOR SUB-ASSEMBLY FRONT RH Removal
62. REMOVE GENERATOR ASSEMBLY
63. SEPARATE COOLER COMPRESSOR ASSEMBLY Removal
64. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE Removal
65. REMOVE VANE PUMP ASSEMBLY Removal
66. REMOVE FRONT STABILIZER BAR
67. REMOVE POWER STEERING LINK
68. INSTALL ENGINE HANGERS Removal
69. REMOVE FRONT FRAME ASSEMBLY Removal
70. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH Removal
71. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH Removal
72. REMOVE ENGINE WIRE
73. REMOVE WIRE HARNESS CLAMP
(a) Disconnect the wire harnesses from the clamp.
(b) Remove the 4 bolts and 4 clamps.
74. DISCONNECT WIRE HARNESS
(a) Remove the bolt and disconnect the wire harness.
75. REMOVE BREATHER PLUG HOSE
(a) Disconnect the breather hose from the oil filler tube.
76. REMOVE STARTER ASSEMBLY
77. DISCONNECT CONNECTORS
(a) Disconnect the transmission wire connector.
(b) Disconnect the park/neutral position switch connector.
(c) Disconnect the 2 transmission revolution sensor connectors.
78. REMOVE NO. 1 TRANSMISSION CONTROL CABLE BRACKET
(a) Remove the 2 bolts and No. 1 transmission control cable bracket.
79. REMOVE NO. 1 OIL COOLER INLET TUBE
(a) Using SST and a wrench, disconnect the No. 1 oil cooler inlet tube.
SST: 09023-12701
80. REMOVE NO. 1 OIL COOLER OUTLET TUBE
(a) Using SST and a wrench, disconnect the No. 1 oil cooler outlet tube.
SST: 09023-12701
81. REMOVE TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY
(a) Remove the ATF level gauge.
(b) Remove the bolt and oil cooler tube clamp.
(c) Remove the bolt and transmission oil filter tube sub-assembly.
(d) Remove the O-ring from the oil filter tube sub-assembly.
82. REMOVE ENGINE MOUNTING BRACKET FRONT
(a) Remove the 3 bolts and engine mounting bracket front.
83. REMOVE TRANSFER STIFFENER PLATE RH
(a) Remove the 5 bolts and transfer stiffener plate RH.
84. REMOVE AUTOMATIC TRANSMISSION WITH TRANSFER
(a) Remove the 2 bolts and bracket with the flywheel housing under cover.
(b) Turn the crankshaft to gain access and remove the 6 bolts while holding the crankshaft pulley bolt with a wrench.
HINT: There is one green colored bolt.
(c) Remove the 10 bolts.
(d) Separate and remove the automatic transaxle with transfer.
85. REMOVE TRANSFER ASSEMBLY
Removal
86. REMOVE TORQUE CONVERTER CLUTCH ASSEMBLY
(a) Put matchmarks on the transmission case and torque converter clutch assembly.
(b) Remove the torque converter clutch assembly from the automatic transmission assembly.
87. INSPECT TORQUE CONVERTER CLUTCH ASSEMBLY Testing and Inspection