Installation

2GR-FSE LUBRICATION: OIL PUMP: INSTALLATION

1. INSTALL TIMING CHAIN CASE OIL SEAL

(a) Using SST, tap in a new oil seal until its surface is flush with the timing gear case edge.

SST : 09223-22010

SST : 09506-35010

NOTICE:
* Keep the lip free of foreign matter.
* Do not tap on the oil seal at an angle.
* Make sure that the oil seal edge does not stick out of the timing chain case.
2. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY

(a) Apply seal packing in a continuous line to the engine unit as shown in the following illustration.

Seal packing:

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Seal diameter:

A
3.0 to 4.0 mm (0.118 to 0.158 in.)

B
3.0 mm (0.118 in.)

NOTICE:
* Be sure to clean and degrease the contact surfaces, especially the surfaces indicated by C in the illustration.
* When the contact surfaces are wet, wipe them with an oil-free cloth before applying seal packing.
* Install the chain cover within 3 minutes.
* Do not start the engine for at least 2 hours after installing.
(b) Apply seal packing in a continuous line to the timing chain cover as shown in the following illustration.

Seal packing:

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent

NOTICE:
* When the contact surfaces are wet, wipe them with an oil-free cloth before applying seal packing.
* Install the chain cover within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.
* Do not start the engine for at least 2 hours after installing.

Seal Packing Application Chart:

(d) Align the oil pump's drive rotor spline and the crankshaft as shown in the illustration. Install the spline and chain cover to the crankshaft.

(e) Temporarily tighten the timing chain cover with the 25 bolts and 2 nuts.

Bolt length:

NOTICE:
Make sure that there is no oil on the bolt threads.

(f) Fully tighten the 3 bolts as shown in the illustration.

Torque : 43 Nm (438 kgf-cm, 32 ft-lbf for bolt A)

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf for bolts except A)

(g) Fully tighten the 3 bolts as shown in the illustration.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

(h) Fully tighten the 7 bolts and 2 nuts as shown in the illustration.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

HINT
Tighten the bolts and nuts in order from upper to lower as shown in the illustration.

(i) Fully tighten the 12 bolts as shown in the illustration.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

HINT
Tighten the bolts in order from lower to upper as shown in the illustration.

(j) Install the wiring harness bracket with the bolt.

Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

3. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY RH Reassembly

4. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY LH (for Bank 2) Reassembly

5. INSTALL NO. 2 OIL PIPE Reassembly

6. INSTALL NO. 1 OIL PIPE Reassembly

7. INSTALL IGNITION COIL ASSEMBLY Installation

8. INSTALL NO. 2 FUEL PIPE Installation

9. INSTALL FUEL PUMP ASSEMBLY Installation

10. CONNECT NO. 2 FUEL PIPE Installation

11. INSTALL NO. 1 FUEL PIPE Installation

12. INSTALL FUEL PRESSURE PULSATION DAMPER Installation

13. INSTALL OIL STRAINER SUB-ASSEMBLY Reassembly

14. INSTALL OIL PAN SUB-ASSEMBLY Reassembly

15. INSTALL NO. 2 OIL PAN SUB-ASSEMBLY Reassembly

16. INSTALL WATER INLET Installation

17. INSTALL CRANKSHAFT PULLEY Installation

18. INSTALL WATER HOSE JOINT Installation

19. INSTALL NO. 2 SURGE TANK STAY Installation

20. INSTALL INTAKE AIR SURGE TANK ASSEMBLY

Installation

21. INSTALL INJECTOR DRIVER Installation

22. INSTALL ENGINE WIRE Installation

23. INSTALL WATER PUMP PULLEY Installation

24. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY Installation

25. INSTALL ENGINE MOUNTING BRACKET LH Installation

26. INSTALL ENGINE MOUNTING BRACKET RH Installation

27. CONNECT COMPRESSOR AND MAGNETIC CLUTCH Installation

28. INSTALL GENERATOR ASSEMBLY Installation

29. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY Installation

30. INSTALL NO. 1 ENGINE COVER Installation

31. INSTALL NO. 2 ENGINE COVER Installation

32. INSTALL V-RIBBED BELT Installation

33. INSTALL ENGINE HANGERS Installation

34. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY Installation

35. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY Installation

36. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY

Installation

37. INSTALL STARTER ASSEMBLY Installation

38. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH Installation

39. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH Installation

40. INSTALL OIL DIPSTICK GUIDE SUB-ASSEMBLY Installation

41. INSTALL ENGINE AND TRANSMISSION ASSEMBLY Installation

42. CONNECT FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY Installation

43. CONNECT POWER STEERING LINK WIRE HARNESS Installation

44. INSTALL FRONT LOWER BALL JOINT ASSEMBLY LH Installation

45. INSTALL FRONT LOWER BALL JOINT ASSEMBLY RH Installation

46. INSTALL FRONT SHOCK ABSORBER ASSEMBLY LH Installation

47. INSTALL FRONT SHOCK ABSORBER ASSEMBLY RH Installation

48. CONNECT HEIGHT CONTROL SENSOR LINK Installation

49. INSTALL STEERING SLIDING WITH SHAFT YOKE SUB-ASSEMBLY Installation

50. INSTALL FRONT LOWER SUSPENSION MEMBER PROTECTOR Installation

51. CONNECT FUEL TUBE SUB-ASSEMBLY Installation

52. CONNECT NO. 3 FUEL HOSE Installation

53. CONNECT FUEL MAIN TUBE

Service Precautions

54. CONNECT ENGINE WIRE Installation

55. INSTALL ECM COVER Installation

56. CONNECT DISCHARGE HOSE SUB-ASSEMBLY Installation

57. CONNECT NO. 1 COOLER REFRIGERANT SUCTION HOSE Installation

58. CONNECT INLET HEATER WATER HOSE Installation

59. CONNECT OUTLET HEATER WATER HOSE Installation

60. CONNECT INLET RADIATOR HOSE Installation

61. CONNECT OUTLET RADIATOR HOSE Installation

62. CONNECT RADIATOR RESERVOIR TANK HOSE Installation

63. CONNECT NO. 2 FUEL VAPOR FEED HOSE Installation

64. CONNECT UNION TO CHECK VALVE HOSE Installation

65. INSTALL AIR CLEANER CASE SUB-ASSEMBLY Installation

66. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE Installation

67. INSTALL NO. 1 INLET AIR CLEANER Installation

68. INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY

Installation

69. INSTALL FRONT EXHAUST PIPE ASSEMBLY

Installation

70. ADD ENGINE OIL Replacement

71. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Installation

72. ADD ENGINE COOLANT Testing and Inspection

73. CHARGE REFRIGERANT Service and Repair

74. CHECK FOR FUEL LEAKS Testing and Inspection

75. CHECK FOR ENGINE COOLANT LEAKS Testing and Inspection

76. CHECK FOR ENGINE OIL LEAKS

77. CHECK FOR EXHAUST GAS LEAKS

78. CHECK FOR LEAKAGE OF REFRIGERANT Service and Repair

79. INSTALL FRONT WHEEL

Torque : 103 Nm (1,050 kgf-cm, 76 ft-lbf)

80. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

81. ADJUST SHIFT LEVER POSITION Adjustments

82. CHECK SHIFT LEVER POSITION A760E Automatic Transmission

83. CHECK AND ADJUST FRONT WHEEL ALIGNMENT

Front Wheel Alignment

84. CHECK IGNITION TIMING Engine

85. CHECK IDLE SPEED Engine

86. CHECK CO/HC Engine

87. CHECK ENGINE OIL LEVEL Testing and Inspection

88. INSTALL ENGINE UNDER COVER REAR LH Installation

89. INSTALL ENGINE UNDER COVER REAR RH Installation

90. INSTALL NO. 2 ENGINE UNDER COVER

91. INSTALL ENGINE UNDER COVER

92. INSTALL V-BANK COVER SUB-ASSEMBLY Installation

93. INSTALL ENGINE ROOM SIDE COVER LH Installation

94. INSTALL ENGINE ROOM SIDE COVER RH Installation

95. INSTALL COOL AIR INTAKE DUCT SEAL Installation