Operation CHARM: Car repair manuals for everyone.

Removal





2GR-FSE LUBRICATION: OIL PUMP: REMOVAL

1. REMOVE COOL AIR INTAKE DUCT SEAL Removal

2. REMOVE ENGINE ROOM SIDE COVER LH Removal

3. REMOVE ENGINE ROOM SIDE COVER RH Removal

4. REMOVE V-BANK COVER SUB-ASSEMBLY Removal

5. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM Removal

6. DISCHARGE FUEL SYSTEM PRESSURE

Service Precautions

7. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

8. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

9. REMOVE FRONT WHEEL

10. REMOVE ENGINE UNDER COVER

11. REMOVE NO. 2 ENGINE UNDER COVER

12. REMOVE ENGINE UNDER COVER REAR LH Removal

13. REMOVE ENGINE UNDER COVER REAR RH Removal

14. DRAIN ENGINE OIL Replacement

15. DRAIN ENGINE COOLANT Testing and Inspection

16. REMOVE FRONT EXHAUST PIPE ASSEMBLY

Removal

17. REMOVE PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY

Removal

18. REMOVE NO. 1 INLET AIR CLEANER Removal

19. REMOVE AIR CLEANER CAP WITH AIR CLEANER HOSE Removal

20. REMOVE AIR CLEANER CASE SUB-ASSEMBLY Removal

21. DISCONNECT UNION TO CHECK VALVE HOSE Removal

22. DISCONNECT NO. 2 FUEL VAPOR FEED HOSE Removal

23. DISCONNECT INLET RADIATOR HOSE Removal

24. DISCONNECT OUTLET RADIATOR HOSE Removal

25. DISCONNECT RADIATOR RESERVOIR TANK HOSE Removal

26. DISCONNECT INLET HEATER WATER HOSE Removal

27. DISCONNECT OUTLET HEATER WATER HOSE Removal

28. REMOVE NO. 1 COOLER REFRIGERANT SUCTION HOSE Removal

29. REMOVE DISCHARGE HOSE SUB-ASSEMBLY Removal

30. REMOVE ECM COVER Removal

31. DISCONNECT ENGINE WIRE Removal

32. DISCONNECT FUEL MAIN TUBE

Service Precautions

33. DISCONNECT NO. 3 FUEL HOSE Removal

34. DISCONNECT FUEL TUBE SUB-ASSEMBLY Removal

35. REMOVE FRONT LOWER SUSPENSION MEMBER PROTECTOR Removal

36. DISCONNECT STEERING SLIDING WITH SHAFT YOKE SUB-ASSEMBLY Removal

37. DISCONNECT HEIGHT CONTROL SENSOR LINK Removal

38. REMOVE FRONT SHOCK ABSORBER ASSEMBLY LH Removal

39. REMOVE FRONT SHOCK ABSORBER ASSEMBLY RH Removal

40. REMOVE FRONT LOWER BALL JOINT ASSEMBLY LH Removal

41. REMOVE FRONT LOWER BALL JOINT ASSEMBLY RH Removal

42. DISCONNECT POWER STEERING LINK WIRE HARNESS Removal

43. DISCONNECT FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY Removal

44. REMOVE ENGINE AND TRANSMISSION ASSEMBLY Removal

45. INSTALL ENGINE HANGERS Removal

46. REMOVE STARTER ASSEMBLY Removal

47. REMOVE AUTOMATIC TRANSMISSION ASSEMBLY

Removal

48. REMOVE OIL DIPSTICK GUIDE SUB-ASSEMBLY Removal

49. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH Removal

50. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH Removal

51. REMOVE DRIVE PLATE AND RING GEAR SUB-ASSEMBLY Removal

52. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY Removal

53. FIX ENGINE ON ENGINE STAND Removal

54. REMOVE V-RIBBED BELT Removal

55. REMOVE NO. 2 ENGINE COVER Removal

56. REMOVE NO. 1 ENGINE COVER Removal

57. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY Removal

58. REMOVE GENERATOR ASSEMBLY Removal

59. REMOVE COMPRESSOR AND MAGNETIC CLUTCH Removal

60. REMOVE ENGINE MOUNTING BRACKET LH Removal

61. REMOVE ENGINE MOUNTING BRACKET RH Removal

62. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY Removal

63. REMOVE WATER PUMP PULLEY Removal

64. REMOVE ENGINE WIRE Removal

65. REMOVE INJECTOR DRIVER Removal

66. REMOVE INTAKE AIR SURGE TANK ASSEMBLY

Removal

67. REMOVE NO. 2 SURGE TANK STAY Removal

68. DISCONNECT WATER HOSE JOINT Removal

69. REMOVE CRANKSHAFT PULLEY Removal

70. REMOVE WATER INLET Removal

71. REMOVE NO. 2 OIL PAN SUB-ASSEMBLY Disassembly

72. REMOVE OIL PAN SUB-ASSEMBLY Disassembly

73. REMOVE OIL STRAINER SUB-ASSEMBLY Disassembly

74. REMOVE FUEL PRESSURE PULSATION DAMPER Removal

75. REMOVE NO. 1 FUEL PIPE Removal

76. DISCONNECT NO. 2 FUEL PIPE Removal

77. REMOVE FUEL PUMP ASSEMBLY Removal

78. REMOVE NO. 2 FUEL PIPE Removal

79. REMOVE IGNITION COIL ASSEMBLY Removal

80. REMOVE NO. 1 OIL PIPE Disassembly

81. REMOVE NO. 2 OIL PIPE Disassembly

82. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY LH Disassembly

83. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY RH Disassembly

84. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY

(a) Remove the bolt and wiring harness clamp bracket.





(b) Remove the 25 bolts and 2 nuts as shown in the illustration.





(c) Remove the timing chain cover by prying between the timing chain cover and cylinder head or cylinder block with a screwdriver.





NOTICE:
Be careful not to damage the contact surfaces of the cylinder head, cylinder block and chain cover.

HINT
Tape the screwdriver tip before use.

(d) Remove the gasket.





85. REMOVE TIMING CHAIN CASE OIL SEAL

(a) Using a screwdriver, pry out the oil seal.





HINT
Tape the screwdriver tip before use.