Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Cylinder Block Inspection

CYLINDER BLOCK INSPECTION
1. Measure the cylinder block for distortion in six directions as shown in the figure using a straight edge and feeler gauge.
^ If it exceeds the maximum specification, replace the cylinder block.





Maximum distortion, head gasket side
0.10 mm (0.004 in)

2. Measure the cylinder bore diameter using the cylinder gauge. The measurement position is in the X and Y directions at a point 42 mm below the top surface of the cylinder as shown in the figure.





^ If it exceeds the maximum specification, replace the cylinder block.

Maximum bore inner diameter
87.500-87.530 mm (3.4449-3.4460 in)