Cylinder Block Assembly: Testing and Inspection

CYLINDER BLOCK INSPECTION




1. Measure the distortion in six directions as shown in the figure using a square and feeler gauge.
- If it exceeds the maximum specification, replace the cylinder block.

Cylinder block maximum distortion, head gasket side 0.10 mm {0.0039 in}




2. Measure the cylinder bore using a cylinder bore gauge. Measurement positions are in the X and Y directions at 35.0 mm {1.38 in} below the top surface of the cylinder.
- If it is not within the specification, replace the cylinder block.

Standard cylinder bore diameter 78.000-78.013 mm {3.0709-3.0713 in}