INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [WL-3]


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Warning
•  A hot engine and intake-air system can cause severe burns. Turn off the engine and wait until they are cool before removing the intake-air system.

1.  Disconnect the negative battery cable.

2.  Remove the front mud guard. (See FRONT FENDER PANEL REMOVAL/INSTALLATION.)

3.  Remove the injection pipe. (See INJECTION NOZZLE REMOVAL/INSTALLATION [WL-3].)

4.  Remove in the order indicated in the table.

5.  Install in the reverse order of removal.

Step 1

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1
MAF sensor/IAT sensor No.2
2
Fresh-air duct
3
Air cleaner cover
4
Air cleaner element
5
Air cleaner case
6
Air intake hose
7
Turbocharger air outlet hose
8
Turbocharger air outlet pipe
9
Charge air cooler air outlet hose
10
Charge air cooler air outlet pipe
11
Charge air cooler
12
Charge air cooler inlet hose
13
Charge air cooler outlet hose

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1
EGR solenoid valve (vent)
2
EGR solenoid valve (vacuum)
3
EGR control solenoid valve
4
Bracket No.1
5
Bracket No.2
6
Bracket No.3
7
Bracket No.4
8
Air intake pipe
9
IAT sensor No.1
10
Intake manifold


Air Intake Pipe Removal Note

1.  Remove the EGR valve and EGR pipe before removing the air intake pipe. (See EGR SYSTEM REMOVAL/INSTALLATION [WL-3].)