TRANSMISSION AND TRANSFER REMOVAL/INSTALLATION [S15MX-D]

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1.  Disconnect the negative battery cable.

2.  Remove the front propeller shaft and rear propeller shaft. (See PROPELLER SHAFT REMOVAL/INSTALLATION.)

3.  Remove the front pipe and oxidation catalytic converter. (See EXHAUST SYSTEM REMOVAL/INSTALLATION [WL-C, WE-C].)

4.  Remove in the order indicated in the table.

5.  Install in the reverse order of removal.

6.  Perform the "INSPECTION AFTER TRANSMISSION INSTALLATION", and verify that there is no abnormality.

(See INSPECTION AFTER TRANSMISSION AND TRANSFER INSTALLATION [S15MX-D].)

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1	Shift lever knob
2	Boot panel (See CONSOLE REMOVAL/INSTALLATION.)
3	Dust boot
4	Change boot upper plate
5	Boot
6	Dust boot
7	Gasket
8	Wave washer
9	Change bush
10	Shift lever
11	Transfer shift lever
12	Change seat
13	Clutch release cylinder (See CLUTCH RELEASE CYLINDER REMOVAL/INSTALLATION.)
14	Transfer under cover
15	Neutral switch connector
16	Back-up light switch connector
17	4x4 indicator switch connector
18	Transfer neutral switch connector
19	Vehicle speed sensor connector
20	Crossmember (See Transmission Removal/installation Note.)
21	Transmission (See Transmission Removal/installation Note.)
22	Transmission mount component
23	Front pipe bracket
24	Transmission mount upper
25	Transmission rubber
26	Transmission mount lower

Transmission Removal/installation Note

Warning

•  Remove the transmission carefully, holding it steady. If the transmission falls it could be damaged or cause injury.

Caution

•  When removing/installing the transmission, do not move it more than necessary so as to prevent part interference with the body.

Note

•  Two transmission jacks are necessary for the transmission removal/installation.

•  When installing a new transmission, remove the spring shown in the figure.

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1.  Remove the front differential mount rubber. (See FRONT DIFFERENTIAL REMOVAL/INSTALLATION.)

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2.  Support the transfer side securely using one transmission jack.

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3.  Remove the crossmember.

4.  Support the transmission securely using the other transmission jack.

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5.  When removing/installing the transmission, secure the transmission using the transmission jack attachment to prevent it from tilting to the left or right.

Caution

•  Do not allow the transmission jack to interfere with the transmission mount bracket bolts, otherwise the bolts could be damaged.

6.  Remove the first transmission jack.

7.  Remove the transmission installation bolts.

8.  Remove the transmission.

9.  Install in the reverse order of removal.