DTC P1404 Exhaust Gas Recirculation (EGR) 1 Closed Position Performance (4JJ3 without DPD)

1. Engine control system check

Refer to "51.Engine Control 1A.Troubleshooting(4JJ3 without DPD) Diagnostic system check-engine controls".

2. Current DTC check

1) Connect the scan tool.

2) Turn OFF the ignition switch for 1 minute or more.

3) Start the engine.

4) Observe the DTC information with a scan tool. Is a DTC set?

Yes

=>Go to EGR valve inspection.

No

Go to Intermittent conditions of engine.

Refer to "202.Engine 15D.Symptom(4JJ3 without DPD) intermittent conditions of engine".

3. EGR valve inspection

1) Inspect for the following. Is the result normal?

  • The flow in the EGR valve is restricted by foreign material.
  • Excessive deposits in the valve
  • Bent valve shaft or valve

Yes

=>Go to EGR valve harness connector inspection.

No

Repair as necessary.

=>Go to Repair verification.

4. EGR valve harness connector inspection

1) Inspect for poor connections at the EGR valve harness connector (pins 3 and 4 of E32). Is the connection status normal?

Refer to "LHD Engine Control (4JJ3 without DPD)" in the ETM (wiring diagram). (Open using the ETM viewer.).

Refer to "RHD Engine Control (4JJ3 without DPD)" in the ETM (wiring diagram). (Open using the ETM viewer.).

Yes

Replace the EGR valve.

Refer to "1.Engine 1H.Aux. Emission Control Devices(4JJ3 without DPD) EGR valve removal".

Refer to "1.Engine 1H.Aux. Emission Control Devices(4JJ3 without DPD) EGR valve installation".

=>Go to Repair verification.

No

=>Go to Repair verification.

5. Repair verification

1) Clear the DTC with a scan tool.

2) Turn OFF the ignition switch for 1 minute or more.

3) Start the engine.

4) Operate the vehicle under the conditions for running the DTC.

5) Observe the DTC information with a scan tool.