DTC P0661 Intake Manifold Tuning Valve Control Circuit Low (4JJ3 with DPD)

1. Engine control system check

Refer to "51.Engine Control 1A.Troubleshooting(4JJ3 with DPD) Diagnostic system check-engine controls".

2. Current DTC check

1) Connect the scan tool.

2) Turn OFF the ignition switch for 1 minute or more.

3) Turn ON the ignition switch.

4) Observe the DTC information with a scan tool. Is a DTC set?

Yes

Go to Intermittent conditions of engine.

Refer to "202.Engine 15D.Symptom(4JJ3 with DPD) intermittent conditions of engine".

No

=>Go to Inspection for open circuit in swirl control solenoid valve power supply circuit.

3. Inspection for open circuit in swirl control solenoid valve power supply circuit

1) Turn OFF the ignition switch.

2) Disconnect the swirl control solenoid valve harness connector (E84).

3) Connect a test lamp between the ignition power supply circuit (pin 2 of E84) and the body ground.

Refer to "RHD Engine Control (4JJ3 with DPD)" in the ETM (wiring diagram). (Open using the ETM viewer.).

Refer to "LHD Engine Control (4JJ3 with DPD)" in the ETM (wiring diagram). (Open using the ETM viewer.).

4) Turn ON the ignition switch. Does the test lamp illuminate?

Yes

=>Go to Swirl control solenoid valve control voltage check.

No

Repair the open circuit or high resistance in the ignition power supply circuit between the ENGINE 15A fuse and the swirl control solenoid valve (pin 2 of E84). Inspect the ENGINE 15A fuse first.

=>Go to Repair verification.

4. Swirl control solenoid valve control voltage check

1) Connect a test lamp between the swirl control solenoid valve control circuit (pin 1 of E84) and the battery power supply.

Refer to "RHD Engine Control (4JJ3 with DPD)" in the ETM (wiring diagram). (Open using the ETM viewer.).

Refer to "LHD Engine Control (4JJ3 with DPD)" in the ETM (wiring diagram). (Open using the ETM viewer.).

2) Perform the Variable Swirl Valve with a scan tool.

3) Command the swirl control solenoid valve ON/OFF.

The test lamp remains either ON or OFF with the execution of each command.

=>Go to Inspection of swirl control solenoid valve harness connector.

The test lamp remains ON with the execution of each command

=>Go to Inspection for short to ground in swirl control solenoid valve control circuit.

The test lamp remains OFF with the execution of each command.

=>Go to Inspection for open circuit in swirl control solenoid valve control circuit.

5. Inspection for open circuit in swirl control solenoid valve control circuit

1) Inspect the control circuit between the ECM (pin 12 of E1) and the swirl control solenoid valve (pin 1 of E84) for an open circuit or high resistance. Is the result normal?

Refer to "RHD Engine Control (4JJ3 with DPD)" in the ETM (wiring diagram). (Open using the ETM viewer.).

Refer to "LHD Engine Control (4JJ3 with DPD)" in the ETM (wiring diagram). (Open using the ETM viewer.).

Yes

=>Go to ECM harness connector inspection.

No

Repair the circuit as necessary.

=>Go to Repair verification.

6. Inspection for short to ground in swirl control solenoid valve control circuit

1) Inspect the control circuit between the ECM (pin 12 of E1) and the swirl control solenoid valve (pin 1 of E84) for a short to ground. Is the result normal?

Refer to "RHD Engine Control (4JJ3 with DPD)" in the ETM (wiring diagram). (Open using the ETM viewer.).

Refer to "LHD Engine Control (4JJ3 with DPD)" in the ETM (wiring diagram). (Open using the ETM viewer.).

Yes

=>Go to ECM replacement.

No

Repair the circuit as necessary.

=>Go to Repair verification.

7. Inspection of swirl control solenoid valve harness connector

1) Inspect for poor connections at the swirl control solenoid valve harness connector (pins 1 and 2 of E84). Is the connection status normal?

Refer to "RHD Engine Control (4JJ3 with DPD)" in the ETM (wiring diagram). (Open using the ETM viewer.).

Refer to "LHD Engine Control (4JJ3 with DPD)" in the ETM (wiring diagram). (Open using the ETM viewer.).

Yes

Replace the swirl control solenoid valve.

Refer to "1.Engine 1B.Mechanical(4JJ3 with DPD) swirl control solenoid valve removal".

Refer to "1.Engine 1B.Mechanical(4JJ3 with DPD) swirl control solenoid valve installation".

=>Go to Repair verification.

No

Repair the connections as necessary.

=>Go to Repair verification.

8. ECM harness connector inspection

1) Inspect for poor connections at the ECM harness connector (pin 12 of E1). Is the connection status normal?

Refer to "RHD Engine Control (4JJ3 with DPD)" in the ETM (wiring diagram). (Open using the ETM viewer.).

Refer to "LHD Engine Control (4JJ3 with DPD)" in the ETM (wiring diagram). (Open using the ETM viewer.).

Yes

=>Go to ECM replacement.

No

Repair the connections as necessary.

=>Go to Repair verification.

9. ECM replacement

Note

  • Perform programming after replacing the ECM.

Refer to "1.Engine 1Z.Engine Electrical Control(4JJ3 with DPD) ECM removal".

Refer to "1.Engine 1Z.Engine Electrical Control(4JJ3 with DPD) ECM installation".

Refer to "1.Engine 1Z.Engine Electrical Control(4JJ3 with DPD) ECM setting".

Procedure completion

=>Go to Repair verification.

10. Repair verification

1) Clear the DTC with a scan tool.

2) Turn OFF the ignition switch for 1 minute or more.

3) Start the engine.

4) Operate the vehicle under the conditions for running the DTC.

5) Observe the DTC information with a scan tool.