FUEL TANK REMOVAL/INSTALLATION [WITHOUT CYLINDER DEACTIVATION (SKYACTIV-G 2.0, SKYACTIV-G 2.5)]
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2WD
1. Level the vehicle.
2. Complete the “BEFORE SERVICE PRECAUTION”. (See BEFORE SERVICE PRECAUTION [WITHOUT CYLINDER DEACTIVATION (SKYACTIV-G 2.0, SKYACTIV-G 2.5)].)
3. Drain the fuel. (See FUEL DRAINING PROCEDURE [WITHOUT CYLINDER DEACTIVATION (SKYACTIV-G 2.0, SKYACTIV-G 2.5)].)
4. Remove the rear seat cushion. (See REAR SEAT CUSHION REMOVAL/INSTALLATION.)
5. Remove the service hole cover.
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6. Disconnect the following parts:
7. Remove the floor under cover. (See FLOOR UNDER COVER REMOVAL/INSTALLATION.)
8. Disconnect the HO2S connector.
9. Remove the TWC and HO2S as a single unit. (See EXHAUST SYSTEM REMOVAL/INSTALLATION [WITHOUT CYLINDER DEACTIVATION (SKYACTIV-G 2.0, SKYACTIV-G 2.5)].)
10. Remove in the order indicated in the table.
11. Install in the reverse order of removal.
12. Complete the “AFTER SERVICE PRECAUTION”. (See AFTER SERVICE PRECAUTION [WITHOUT CYLINDER DEACTIVATION (SKYACTIV-G 2.0, SKYACTIV-G 2.5)].)
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1
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Joint hose
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2
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Fuel tank strap
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3
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Breather hose
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4
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Evaporative hose
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5
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Fuel pump unit
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6
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Fuel tank
(See Fuel tank removal note (2WD).)
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7
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Fuel tank insulator
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Fuel tank insulator removal note (2WD)
1. Push out the mandrel using a hammer and punch (2—2.8 mm {0.08—0.11 in} diameter).
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2. Remove the flange using a drill (5 mm {0.20 in} drill bit).
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Fuel tank removal note (2WD)
1. Disconnect the breather hose from the fuel-filler pipe.
2. Disconnect the evaporative hose from the check valve.
3. Remove the following parts as single unit.
4. Remove the fuel tank.
Evaporative hose installation note (2WD)
1. Install the evaporative hose as shown in the figure.
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Breather hose installation note (2WD)
1. Install the breather hose as shown in the figure.
Fuel tank side
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Fuel-filler pipe side
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Joint hose installation note (2WD)
1. Install the joint hose as shown in the figure.
Fuel tank side
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Fuel-filler pipe side
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4WD
1. Level the vehicle.
2. Complete the “BEFORE SERVICE PRECAUTION”. (See BEFORE SERVICE PRECAUTION [WITHOUT CYLINDER DEACTIVATION (SKYACTIV-G 2.0, SKYACTIV-G 2.5)].)
3. Drain the fuel. (See FUEL DRAINING PROCEDURE [WITHOUT CYLINDER DEACTIVATION (SKYACTIV-G 2.0, SKYACTIV-G 2.5)].)
4. Remove the rear seat cushion. (See REAR SEAT CUSHION REMOVAL/INSTALLATION.)
5. Remove the service hole cover.
Main side
ac5uuw00000394
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Sub side
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6. Disconnect the following parts:
7. Remove the floor under cover. (See FLOOR UNDER COVER REMOVAL/INSTALLATION.)
8. Disconnect the HO2S connector.
9. Remove the TWC and HO2S as a single unit. (See EXHAUST SYSTEM REMOVAL/INSTALLATION [WITHOUT CYLINDER DEACTIVATION (SKYACTIV-G 2.0, SKYACTIV-G 2.5)].)
10. Remove the propeller shaft. (See PROPELLER SHAFT REMOVAL/INSTALLATION.)
11. Remove in the order indicated in the table.
12. Install in the reverse order of removal.
13. Complete the “AFTER SERVICE PRECAUTION”. (See AFTER SERVICE PRECAUTION [WITHOUT CYLINDER DEACTIVATION (SKYACTIV-G 2.0, SKYACTIV-G 2.5)].)
ac5wzw00013593
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1
|
Joint hose
|
2
|
Fuel tank strap
|
3
|
Breather hose
|
4
|
Evaporative hose
|
5
|
Fuel pump unit
|
6
|
Fuel gauge sender unit (sub)
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7
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Fuel tank
(See Fuel tank removal note (4WD).)
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8
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Fuel tank insulator
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Fuel tank insulator removal note (4WD)
1. Push out the mandrel using a hammer and punch (2—2.8 mm {0.08—0.11 in} diameter).
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2. Remove the flange using a drill (5 mm {0.20 in} drill bit).
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Fuel tank removal note (4WD)
1. Disconnect the breather hose from the fuel-filler pipe.
2. Disconnect the evaporative hose from the check valve.
3. Remove the following parts as single unit.
4. Remove the fuel tank.
Evaporative hose installation note (4WD)
1. Install the evaporative hose as shown in the figure.
ac5uuw00003208
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Breather hose installation note (4WD)
1. Install the breather hose as shown in the figure.
Fuel tank side
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Fuel-filler pipe side
ac5wzw00013703
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Joint hose installation note (4WD)
1. Install the joint hose as shown in the figure.
Fuel tank side
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Fuel-filler pipe side
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