MASTER CYLINDER REMOVAL/INSTALLATION [L.H.D.]

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Replacement Part

Nut
 
Quantity: 2
 
Location of use: Cylinder component
Set bolt
 
Quantity: 1
 
Location of use: Brake fluid reserve tank
Bush
 
Quantity: 2
 
Location of use: Cylinder component
O-ring
 
Quantity: 1
 
Location of use: Cylinder component
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Oil and Chemical Type

Brake fluid type
 
Type: SAE J1703 or FMVSS116 DOT-3 or DOT-4

Caution
•  Brake fluid will damage painted surfaces. Be careful not to spill any on painted surfaces. In addition, if there is any brake fluid on the wiring harness, the wire insulation may corrode causing a malfunction such as a short circuit. If brake fluid gets on a painted surface or wiring harness, wash and flush it off completely with water immediately.
•  When removing/installing the master cylinder, be careful not to spill brake fluid on the power brake unit vacuum sensor. Otherwise, brake fluid may get on the power brake unit vacuum sensor and damage it.
Note
•  Tighten the brake pipe flare nut using any commercially available flare nut wrench.

1.  Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION.)

2.  Remove the battery. (See BATTERY REMOVAL/INSTALLATION [WITHOUT CYLINDER DEACTIVATION (SKYACTIV-G 2.0, SKYACTIV-G 2.5)].) (See BATTERY REMOVAL/INSTALLATION [WITH CYLINDER DEACTIVATION (SKYACTIV-G 2.0, SKYACTIV-G 2.5)].) (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-G 2.5T].) (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)

3.  For SKYACTIV-D 2.2 vehicles, remove the following parts:

(1)  Windshield wiper arm and blade (See WINDSHIELD WIPER ARM AND BLADE REMOVAL/INSTALLATION.)
(2)  Cowl grille (See COWL GRILLE REMOVAL/INSTALLATION.)
(3)  Windshield wiper motor and link (See WINDSHIELD WIPER MOTOR AND LINK REMOVAL/INSTALLATION.)
(4)  Keyless beeper (With advanced keyless entry system) (See KEYLESS BEEPER REMOVAL/INSTALLATION.)
(5)  Cowl panel (See COWL PANEL REMOVAL/INSTALLATION.)

4.  Remove in the order indicated in the table.

5.  Install in the reverse order of removal.

6.  After installation, add brake fluid, bleed the air, and inspect for fluid leakage. (See BRAKE FLUID AIR BLEEDING.)

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1
Brake fluid level sensor connector
2
Clutch reserve hose (MTX)
(See Clutch Reserve Hose Removal Note (MTX).)
(See Clutch Reserve Hose Installation Note (MTX).)
3
Hose holder
4
Brake pipe
5
Nut
6
Bracket
7
Master cylinder
8
Cap
9
Brake fluid reserve tank
10
Cylinder component


Clutch Reserve Hose Removal Note (MTX)

1.  Disconnect the clutch reserve hose in the order shown in the figure.

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Clutch Reserve Hose Installation Note (MTX)

1.  Insert the clutch reserve hose into the master cylinder.

2.  Pull the clutch reserve hose to verify that it does not come off, and reinsert it completely.