REAR WINDOW GLASS INSTALLATION

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Replacement part

Spacer

Quantity: 3

Location of use: Rear window glass

Fastener

Quantity: 2

Location of use: Rear window glass

Warning

• Always wear gloves when using a utility knife. Using a utility knife with bare hands can cause injury.

Caution

• If a door is opened or closed when all the door glasses are fully closed, the resulting change in air pressure could cause the sealant to crack preventing the proper installation of the glass. Keep the door glass open until the rear window glass installation is completed.

1. Remove sealant along the perimeter of the glass using a utility knife or scraper. (When reusing the glass)

2. Clean and degrease an approx. 50 mm {2.0 in}wide strip along the perimeter of the glass.

3. Inspect the glass for cracks. If it is cracked, chamfer it using sandpaper.

4. Install the spacers and fasteners to the glass as shown in the figure.

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Note

• When reusing the glass, align it with the alignment mark placed before the glass was removed.

5. Apply primer to the area of the glass shown in the figure.

• Follow the primer product instructions for the drying time.

Caution

• To prevent weakening of the primer adhesion, keep the bonding surface free of dirt, moisture, and grease. Do not touch the surface with your hand.

Note

• Apply primer to the hollowed marks in the ceramic coating.

Note

• Apply primer also to the hollowed marks in the ceramic coating.

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6. Cut away the old sealant using a utility knife or scraper so that 1—2 mm {0.04—0.07 in} thickness of sealant remains along the perimeter of the frame.

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