VACUUM PUMP REMOVAL/INSTALLATION [SKYACTIV-G 2.5]

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Replacement part

Warning

•  A hot engine can cause severe burns. Turn off the engine and wait until it is cool before removing the exhaust system.

1.  Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION.)

2.  Remove the plug hole plate. (See PLUG HOLE PLATE REMOVAL/INSTALLATION [SKYACTIV-G 2.5].)

3.  Remove the battery. (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-G 2.5].)

4.  Remove the following parts as a single unit. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G 2.5].)

•  Air hose

•  Air cleaner cover

•  Air cleaner element

•  Air cleaner case

•  Fresh-air duct

•  Resonance chamber

5.  Disconnect the clip from the bracket.

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6.  Remove the bolts. (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-G 2.5].)

7.  Move the battery tray, PCM and wiring harness toward the front of the vehicle to the position where the vacuum pump can be removed.

8.  Pinch open the clamp using pliers and disconnect the vacuum hose from the vacuum pump. (See VACUUM HOSE REMOVAL/INSTALLATION [L.H.D. (SKYACTIV-G 2.5)].)(See VACUUM HOSE REMOVAL/INSTALLATION [R.H.D. (SKYACTIV-G 2.5)].)

9.  Remove in the order indicated in the table.

10.  Install in the reverse order of removal.

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1	Bolt
2	Vacuum pump (See Vacuum Pump Removal Note.) (See Vacuum Pump and O-ring Installation Note.)
3	O-ring (See Vacuum Pump and O-ring Installation Note.)

Vacuum Pump Removal Note

1.  When removing the vacuum pump, set a cloth to the underside of the vacuum pump installation surface so that engine oil does not adhere to other parts.

2.  Remove the vacuum pump.

Vacuum Pump and O-ring Installation Note

1.  Rotate the vacuum pump by hand to drain the remainder of the engine oil in the vacuum pump.

2.  Degrease the O-ring installation groove and installation surface.

3.  Install the new O-ring to the vacuum pump.

4.  Install the vacuum pump.