FUEL GAUGE SENDER UNIT REMOVAL/INSTALLATION [4WD]

id092200012002

Replacement part

Warning

•  Highly pressurized fuel may spray out if the fuel line is cut. Due to the following dangers occurring with a fuel spray, always complete the [Fuel Line Safety Procedure] to prevent the fuel from spraying.

―  Fuel may cause irritation if it comes in contact with skin and eyes.

―  If fuel ignites and causes a fire, it may lead to serious injury or death, and damage to property and facilities.

•  A person charged with static electricity could cause a fire or explosion, resulting in death or serious injury. Before servicing the fuel system, make sure to discharge static electricity by touching a vehicle.

Fuel Gauge Sender Unit (Main)

SKYACTIV-G 2.5

Note

•  For the fuel gauge sender unit removal/installation, refer to the fuel pump disassembly/assembly because the fuel gauge sender unit is integrated with the fuel pump. (See FUEL PUMP UNIT DISASSEMBLY/ASSEMBLY [SKYACTIV-G 2.5].)

SKYACTIV-D 2.2

1.  Perform the [Fuel Line Safety Procedure] referring to the [BEFORE REPAIR PROCEDURE]. (See BEFORE SERVICE PRECAUTION [SKYACTIV-D 2.2].)

2.  Using the following procedure:

Fuel gauge indicates 3/4 or more

1.  Drain the fuel. (See FUEL DRAINING PROCEDURE [SKYACTIV-D 2.2].)

Fuel gauge indicates less than 3/4

1.  Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION.)

3.  Remove the second-row seat. (See SECOND-ROW SEAT REMOVAL/INSTALLATION.)

4.  Cut the floor covering along the dotted lines shown in the figure and partially peel it back.

Note

•  Cut the floor covering to use the service hole.

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5.  Remove the screws.

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6.  Remove the service hole cover.

7.  While pressing the tabs of clip A in the direction of arrows (1) shown in the figure, pull clip A in the direction of arrow (2) to detach the tabs of clip A from the fuel gauge sender unit (main).

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8.  Detach clip A.

9.  Disconnect the connector.

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10.  Disconnect the hose from the fuel gauge sender unit (main) while pressing the tabs of clips B in the direction of the arrows shown in the figure.

11.  Remove the screws.

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12.  Insert a tape-wrapped flathead screwdriver into the gap between clip C and the hose shown in the figure.

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13.  Move the flathead screwdriver in the direction of the arrow shown in the figure to detach clip C from the hose.

14.  Disconnect the hose.

15.  Remove the fuel gauge sender unit (main).

16.  Remove the packing.

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17.  Install in the reverse order of removal.

18.  Perform the fuel leakage inspection referring to [AFTER SERVICE PRECAUTION]. (See AFTER SERVICE PRECAUTION [SKYACTIV-D 2.2].)

Fuel Gauge Sender Unit (Sub)

1.  Perform the [Fuel Line Safety Procedure] referring to the [BEFORE REPAIR PROCEDURE]. (See BEFORE SERVICE PRECAUTION [SKYACTIV-G 2.5].) (See BEFORE SERVICE PRECAUTION [SKYACTIV-D 2.2].)

2.  Remove the second-row seat. (See SECOND-ROW SEAT REMOVAL/INSTALLATION.)

3.  Remove the rear scuff plate. (See REAR SCUFF PLATE REMOVAL/INSTALLATION.)

4.  Cut the floor covering along the dotted lines shown in the figure and partially peel it back.

Note

•  Cut the floor covering to use the service hole.

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5.  Remove the screws.

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6.  Remove the service hole cover.

7.  Disconnect the connector.

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8.  Remove the screws.

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9.  Remove the fuel gauge sender unit (sub).

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10.  Install in the reverse order of removal.

11.  Perform the fuel leakage inspection referring to [AFTER SERVICE PRECAUTION]. (See AFTER SERVICE PRECAUTION [SKYACTIV-G 2.5].) (See AFTER SERVICE PRECAUTION [SKYACTIV-D 2.2].)