TRANSFER DUST SEAL REPLACEMENT

id031600803500

RH

1.  Remove the middle pipe. (See EXHAUST SYSTEM REMOVAL/INSTALLATION [MZI-3.7].)

2.  Remove the front pipe. (See EXHAUST SYSTEM REMOVAL/INSTALLATION [MZI-3.7].)

3.  Disconnect the drive shaft from the joint shaft. (See FRONT DRIVE SHAFT REMOVAL/INSTALLATION.)

4.  Remove the joint shaft. (See JOINT SHAFT REMOVAL/INSTALLATION [4WD].)

5.  Using the SST, remove the deflector.

ac9uuw00003928

6.  Using the SST, remove the dust seal.

ac9uuw00003929

7.  Mark the SST at position 18 mm {0.71 in} from the end.

ac9uuw00003930

8.  Using the SST and a hammer, tap new dust seal.

ac9uuw00003931

9.  Warm up the outer side surface of the new deflector using a hot air blower at 250 °C {450 °F} for 30 s.

Warning

•  Wear gloves when handling the deflector as it may be hot. Otherwise, it could cause severe burns or serious injury.

10.  Within 10 s after warming up the new deflector, install it using the SST.

ac9uuw00003932

11.  Install the joint shaft. (See JOINT SHAFT REMOVAL/INSTALLATION [4WD].)

12.  Install the drive shaft to the joint shaft. (See FRONT DRIVE SHAFT REMOVAL/INSTALLATION.)

13.  Install the front pipe. (See EXHAUST SYSTEM REMOVAL/INSTALLATION [MZI-3.7].)

14.  Install the middle pipe. (See EXHAUST SYSTEM REMOVAL/INSTALLATION [MZI-3.7].)

15.  Inspect for leakage of transfer oil.

LH

1.  Remove the transfer. (See TRANSFER REMOVAL/INSTALLATION.)

2.  Remove the dust seal using a screwdriver.

ac9uuw00003806

3.  Install the new dust seal.

ac9uuw00003807

4.  Install the transfer. (See TRANSFER REMOVAL/INSTALLATION.)

5.  Inspect for leakage of transfer oil.