ENGINE DISASSEMBLY/ASSEMBLY [SKYACTIV-G 1.3, SKYACTIV-G 1.5]

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Caution

•  When the transaxle is installed, do not suspend the engine. Otherwise, the SST installation area of the cylinder head may be damaged due to excess weight. Only suspend the engine after separating the engine and transaxle.

•  Applying excessive force (force of 100 N {10.2 kgf, 22.5 lbf} or more) to the electric variable valve timing motor/driver may cause a malfunction. When servicing, be careful not to apply excessive force to the electric variable valve timing motor/driver using other parts or tools.

1.  To enable to install the SST, disconnect the clip shown in the figure and set the wiring harness aside.

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2.  Install the SST and the following bolt to the position shown in the figure.

Engine front side

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Engine rear side

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3.  Engage the hooks of the SST (49 L017 5A0) to the SST (49 UN30 3050).

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Caution

•  Do not lift up the engine.

4.  To ensure the safety of the work (control engine and transaxle sway), set a hoist as shown in the figure.

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5.  Remove the insulator shown in the figure. (With 4-2-1 exhaust system))

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6.  Remove the exhaust system. (See EXHAUST SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G 1.3, SKYACTIV-G 1.5].)

7.  Remove the exhaust manifold bracket using the following procedure. (With 4-2-1 exhaust system)

(1)  Loosen the bolt shown in the figure.

MTX

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ATX

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(2)  Remove the bolts in the order shown in the figure, then remove the exhaust manifold bracket.

MTX

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ATX

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•  When installing, install the exhaust manifold bracket using the following procedure:

1)  Temporarily tighten the exhaust manifold bracket installation bolts in the order as shown in the figure.

MTX

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ATX

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2)  Loosen the bolt shown in the figure until it is no longer seated on the surface.

MTX

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ATX

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3)  Tighten the bolt in the order shown in the figure.

MTX

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Tightening torque

38—51 N·m {3.9—5.2 kgf·m, 29—37 ft·lbf}

ATX

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Tightening torque

38—51 N·m {3.9—5.2 kgf·m, 29—37 ft·lbf}

8.  Remove the bracket No.1 (drive shaft bracket). (See FRONT DRIVE SHAFT REMOVAL/INSTALLATION.)

9.  Remove the starter. (See STARTER REMOVAL/INSTALLATION [SKYACTIV-G 1.3, SKYACTIV-G 1.5].)

10.  Remove the coolant control valve. (With coolant control valve) (See COOLANT CONTROL VALVE REMOVAL/INSTALLATION [SKYACTIV-G 1.3, SKYACTIV-G 1.5].)

11.  Fix the drive plate using the crankshaft pulley lock bolt. (ATX)

12.  Remove the torque converter installation nut from the starter installation hole. (See AUTOMATIC TRANSAXLE REMOVAL/INSTALLATION [CW6A-EL].)

13.  Disconnect the engine and transaxle, and lower only the engine from the engine lifter. (See MANUAL TRANSAXLE REMOVAL/INSTALLATION [F65M-R](MTX).) (See MANUAL TRANSAXLE REMOVAL/INSTALLATION [F66M-R (SKYACTIV-G 1.5)](MTX).) (See AUTOMATIC TRANSAXLE REMOVAL/INSTALLATION [CW6A-EL] (ATX).)

14.  Remove the generator. (See GENERATOR REMOVAL/INSTALLATION [WITHOUT i-ELOOP (SKYACTIV-G 1.3, SKYACTIV-G 1.5)].) (See GENERATOR REMOVAL/INSTALLATION [WITH i-ELOOP (SKYACTIV-G 1.3, SKYACTIV-G 1.5)].)

15.  Remove the intake-air system. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G 1.3, SKYACTIV-G 1.5].)

16.  Remove the oil separator. (See POSITIVE CRANKCASE VENTILATION (PCV) VALVE INSPECTION [SKYACTIV-G 1.3, SKYACTIV-G 1.5].)

17.  Remove the KS. (See KNOCK SENSOR (KS) REMOVAL/INSTALLATION [SKYACTIV-G 1.3, SKYACTIV-G 1.5].)

18.  Remove the fuel injectors. (See FUEL INJECTOR REMOVAL/INSTALLATION [SKYACTIV-G 1.3, SKYACTIV-G 1.5].)

19.  Remove the camshaft position (CMP) sensor. (See CAMSHAFT POSITION (CMP) SENSOR REMOVAL/INSTALLATION [SKYACTIV-G 1.3, SKYACTIV-G 1.5].)

20.  Remove the vacuum pump. (See VACUUM PUMP REMOVAL/INSTALLATION [SKYACTIV-G 1.3, SKYACTIV-G 1.5].)

21.  Remove the high pressure fuel pump and rear housing. (See HIGH PRESSURE FUEL PUMP REMOVAL/INSTALLATION [SKYACTIV-G 1.3, SKYACTIV-G 1.5].)

22.  Remove the electric variable valve timing motor/driver. (See ELECTRIC VARIABLE VALVE TIMING MOTOR/DRIVER REMOVAL/INSTALLATION [SKYACTIV-G 1.3, SKYACTIV-G 1.5].)

23.  Remove the oil filter. (See OIL FILTER REPLACEMENT [SKYACTIV-G 1.3, SKYACTIV-G 1.5].)

24.  Remove the oil pressure switch. (Without coolant control valve (4-1 exhaust system)) (See OIL PRESSURE INSPECTION [SKYACTIV-G 1.3, SKYACTIV-G 1.5].)

25.  Remove the engine oil solenoid valve. (Without coolant control valve (4-2-1 exhaust system), With coolant control valve) (See ENGINE OIL SOLENOID VALVE REMOVAL/INSTALLATION [SKYACTIV-G 1.3, SKYACTIV-G 1.5].)

26.  Remove the engine oil temperature sensor/engine oil pressure sensor. (With coolant control valve) (See ENGINE OIL TEMPERATURE SENSOR/ENGINE OIL PRESSURE SENSOR REMOVAL/INSTALLATION [SKYACTIV-G 1.3, SKYACTIV-G 1.5].)

27.  Remove the crankshaft position (CKP) sensor. (See CRANKSHAFT POSITION (CKP) SENSOR REMOVAL/INSTALLATION [SKYACTIV-G 1.3, SKYACTIV-G 1.5].)

28.  Remove the dipstick.

29.  Remove the following parts. (See IGNITION COIL/ION SENSOR REMOVAL/INSTALLATION [SKYACTIV-G 1.3, SKYACTIV-G 1.5].)

Without coolant control valve (4-1 exhaust system)

•  Ignition coils

Without coolant control valve (4-2-1 exhaust system), With coolant control valve

•  Ignition coil/ion sensors

30.  Remove the wiring harness bracket shown in the figure.

Without coolant control valve (4-1 exhaust system)

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Without coolant control valve (4-2-1 exhaust system), With coolant control valve

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31.  Remove the emission harness.

32.  Remove the water pump drive belt. (See DRIVE BELT REMOVAL/INSTALLATION [SKYACTIV-G 1.3, SKYACTIV-G 1.5].)

33.  Remove the following part. (See CYLINDER HEAD GASKET REPLACEMENT [SKYACTIV-G 1.3, SKYACTIV-G 1.5].)

•  Vehicles without coolant control valve: Water inlet pipe

•  Vehicles with coolant control valve: Water inlet pipe and flange component

34.  Remove the water pump. (See WATER PUMP REMOVAL/INSTALLATION [SKYACTIV-G 1.3, SKYACTIV-G 1.5].)

35.  Remove the clutch cover and clutch disc. (MTX) (See CLUTCH UNIT REMOVAL/INSTALLATION [F65M-R].) (SeeCLUTCH UNIT REMOVAL/INSTALLATION [F66M-R].)

36.  Remove in the order indicated in the table

37.  Assemble in the reverse order of disassembly.

Exhaust side (With 4-1 exhaust system)

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1	Oil filter body (See Oil Filter Body Installation Note.)
2	Exhaust manifold bracket

Exhaust side (With 4-2-1 exhaust system)

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1	Oil filter body (See Oil Filter Body Installation Note.)
2	Exhaust manifold bracket (See Exhaust Manifold Bracket Installation Note (With 4-2-1 exhaust system).)

Engine rear side (Without coolant control valve)

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1	Water outlet component (See Water Outlet Component Installation Note (Without coolant control valve).)

Water Outlet Component Installation Note (Without coolant control valve)

1.  Temporarily tighten the water outlet component installation bolts.

2.  Tighten the bolts in the order shown in the figure.

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Exhaust Manifold Bracket Installation Note (With 4-2-1 exhaust system)

1.  Temporarily tighten the exhaust manifold bracket installation bolts.

2.  Tighten the bolt in the order shown in the figure.

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Oil Filter Body Installation Note

Note

•  The tightening order of the three bolts is optional.

1.  After tightening the three bolts, tighten the first tightened bolt to the specified tightening torque again.