FUEL INJECTOR REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)]
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1. Follow “BEFORE SERVICE PRECAUTION” before performing any work operations to prevent fuel from spilling from the fuel system. (See BEFORE SERVICE PRECAUTION [MZ-CD 1.6 (Y6)].)
2. Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)
3. Remove the engine cover. (See ENGINE COVER REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)
4. Remove the windshield wiper arm and blade. (See WINDSHIELD WIPER ARM AND BLADE REMOVAL/INSTALLATION.)
5. Remove the cowl grille. (See COWL GRILLE REMOVAL/INSTALLATION.)
6. Remove the cowl panel. (See COWL PANEL REMOVAL/INSTALLATION.)
7. Remove the EGR pipe. (See EGR VALVE REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)
8. Remove in the order indicated in the table.
9. Install in the reverse order of removal.
10. Inspect all related parts by performing “AFTER SERVICE PRECAUTION”. (See AFTER SERVICE PRECAUTION [MZ-CD 1.6 (Y6)].)
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1
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Fuel injector connector
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2
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Fuel return hose
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3
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Injection pipe
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4
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Fuel injector
(See Fuel Injector Removal Note.)
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Fuel Injector Removal Note
1. Make a note of the fuel injector calibration codes and their cylinder locations.
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2. Make a note of the position of the fuel injector threaded union before removal.
Fuel Injector Installation Note
1. Press the new fuel injector seal into the lower cylinder head cover using the SST.
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2. Make sure the fuel injector bracket and clip is correctly installed.
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3. Remove the blanking plug from the fuel injector nozzle.
4. Install the fuel injector so that the threaded union is in the same position as when removed.
5. Install the fuel injector retaining bracket nuts hand tight.
6. Record the fuel injector calibration codes and the respective cylinder locations of all new fuel injectors.