FRONT DOOR GLASS RUN-CHANNEL REMOVAL/INSTALLATION (5HB) [(E)]

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Common Procedure

1.  Perform the front door glass preparation. (See FRONT DOOR GLASS REMOVAL/INSTALLATION.)

2.  Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION [(E)].)

3.  Remove the following parts:

(1)  Front door speaker grille (See SPEAKER GRILLE REMOVAL/INSTALLATION.)

(2)  Inner garnish (See INNER GARNISH REMOVAL/INSTALLATION.)

(3)  Power window main switch (to remove from driver's side) (See POWER WINDOW MAIN SWITCH REMOVAL/INSTALLATION.)

(4)  Power window subswitch (front) (to remove from passenger's side) (See POWER WINDOW SUBSWITCH REMOVAL/INSTALLATION.)

(5)  Front door trim (See FRONT DOOR TRIM REMOVAL/INSTALLATION [(E)].)

(6)  Front inner handle (See INNER HANDLE REMOVAL/INSTALLATION.)

(7)  Front door glass (See FRONT DOOR GLASS REMOVAL/INSTALLATION.)

(8)  Sail garnish (See SAIL GARNISH REMOVAL/INSTALLATION.)

(9)  Front beltline molding (See FRONT BELTLINE MOLDING REMOVAL/INSTALLATION.)

(10)  Front door garnish (See FRONT DOOR GARNISH REMOVAL/INSTALLATION.)

4.  Remove the fastener.

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5.  Perform front door glass run-channel removal/installation according to the flow. (See Flow.)

Flow

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TYPE A

Replacement part (VIN: MM8**)

Warning

•  Using a utility knife with bare hands can cause injury. Always wear gloves when using a utility knife.

1.  Remove the fastener.

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2.  Remove the double-sided adhesive tape using the utility knife. (VIN: MM8** only)

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3.  Partially peel back the front door glass run-channel.

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4.  Move the front door glass run-channel in the order of arrows (1), (2), and (3) shown in the figure and remove it from the front door hooks.

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5.  Remove the front door glass run-channel.

6.  Install in the reverse order of removal. (See Front door glass run-channel installation note (VIN: MM8**)

Front door glass run-channel installation note (VIN: MM8**)

1.  Remove any grease or dirt from the adhesion surface of the front door.

2.  After installing the front door glass run-channel, peel off the tape backing from the double-sided adhesive tape in the direction of the arrows shown in the figure.

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3.  Press the double-sided adhesive tape areas of the front door glass run-channel.

TYPE B

Replacement part

1.  Remove the fastener. (See Fastener installation note.)

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2.  Partially peel back the front door glass run-channel.

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3.  Move the front door glass run-channel in the order of arrows (1), (2), and (3) shown in the figure and remove it from the front door hooks.

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4.  Remove the front door glass run-channel.

5.  If adhesive agent remains on the front door, remove the adhesive agent, and then clean and degrease.

•  If the adhesive agent has hardened and cannot be removed, remove it using a scraper while being careful not to scrape the paint.

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6.  Install in the reverse order of removal.

Note

•  A rivet is used for the installation, therefore, do not apply adhesive agent when installing.

Fastener installation note

1.  Cut off the area shown in the figure.

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2.  Install the fastener to the front door glass run-channel.

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3.  Install the fastener.

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4.  Verify that the difference in level between the front door garnish and the front door glass run-channel is within the range shown in the figure.

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5.  Install the rivet.

6.  Apply cloth packing tape to the position shown in the figure.

TYPE C

Replacement part

1.  Remove the service hole cover. (See FRONT DOOR LATCH AND LOCK ACTUATOR REMOVAL/INSTALLATION.)

2.  Remove the front door latch and lock actuator. (See FRONT DOOR LATCH AND LOCK ACTUATOR REMOVAL/INSTALLATION.)

3.  Remove the rivet. (See Rivet Removal Note.) (See Rivet Installation Note.)

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4.  Partially peel back the front door glass run-channel.

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5.  Move the front door glass run-channel in the order of arrows (1), (2), and (3) shown in the figure and remove it from the front door hooks.

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6.  Remove the front door glass run-channel.

7.  Install in the reverse order of removal.

Rivet Removal Note

1.  Perform the following procedure to prevent the rivet from penetrating the interior of the front door panel.

(1)  Cover the gap in the front door panel shown in the figure with packing tape.

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(2)  Cover the top of the front door key cylinder with packing tape as shown in the figure.

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2.  Perform the following procedure and remove the fastener.

Caution

•  Always use a drill bit of the specified diameter when removing the rivet. If an inappropriate diameter drill bit is used, the front door glass run-channel and the front door panel may be damaged.

(1)  Set the following diameter drill bit to the drill.

Drill bit diameter

3 mm

(2)  Drill a preparation hole using a drill.

(3)  Set the following diameter drill bit to the drill.

Drill bit diameter

5 mm

(4)  Gouge off the rivet flange using a drill.

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(5)  Remove the fastener from the front door glass run-channel.

Caution

•  Perform the following procedure carefully with 2 or more people (1 person in cabin, other outside of cabin) to prevent the rivet from dropping. Otherwise, it could drop inside the front door panel.

3.  Collect the remaining rivet using the following procedure.

Caution

•  Use a soft cloth to prevent the remaining rivet from falling to the bottom of the front door and losing it.

(1)  Hold the soft cloth in your hand and put your hand in the service hole cover installation hole.

(2)  Drop the remaining rivet.

(3)  Collect the remaining rivet at the position shown in the figure (estimated drop point of rivet)

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Rivet Installation Note

1.  Cut off the area shown in the figure.

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2.  Install the fastener to the front door glass run-channel.

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3.  Install the fastener.

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4.  Verify that the difference in level between the front door garnish and the front door glass run-channel is within the range shown in the figure.

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5.  Install the rivet.

6.  Apply cloth packing tape to the position shown in the figure.